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Current Situation of Lubrication Management in Domestic Air Compressor Equipment

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Current Situation of Lubrication Management in Domestic Air Compressor Equipment

Date:2017-06-30 Author:senleijidian Click:

Lubrication management is an important part of air compressor equipment management, it is related to the normal operation of air compressor equipment to reduce air compressor equipment wear, extend equipment maintenance cycle and service life, reduce production costs and improve economic efficiency and a series of important problem. According to statistics, the world's total energy of more than 1/3 is consumed in the friction, wear on. In China, more than 60% of the air compressor equipment failure is caused by poor lubrication, the economic loss is amazing. In a variety of measures to reduce friction and wear, scientific lubrication is one of the most simple and effective method. In order to achieve scientific lubrication, the most important thing is to fine oil detection. The conventional oil change is; regular oil change, but the actual existence of the air compressor according to the production conditions for oil change, maintenance of air compressor equipment for oil, air compressor equipment failure repair oil, air compressor equipment Oil levels are different, large consumption of lubricants, spare parts short cycle, air compressor equipment oil change cycle, oil change oil tank is not clear. Lubricating oil in the high-speed development, the past oil-changing standards have not adapted to the modern air compressor equipment lubrication management, must be tested to achieve quality change oil.

There is a problem

On a domestic company air compressor equipment oil and lubrication management research found;

1, into the plant without inspection means oil, only from the appearance of the packaging, can not determine whether the technical indicators of oil standards.

2, the air compressor equipment, air compressor equipment, lubricating oil selection is not, and the tube of lubricants do not understand the air compressor equipment.

3, air compressor equipment oil has four kinds of conditions; regular oil change; oil change does not clean the bottom of the tank; repair oil change; when repair when oil change, the same does not clean the bottom of the tank: air compressor equipment only Oil change time, air compressor equipment tank at the bottom of a large number of sludge: the individual air compressor equipment, what oil plus what oil, there mixed oil phenomenon.

4, the level of oil is low, the total loss of oil and other low-grade oil products occupy the majority of air compressor equipment oil.

5, air compressor equipment lubrication management personnel instability, volatility, lubrication of new oil products, new technology to understand little, no training plan mouth

6, the new air compressor equipment, oil selection only according to the air compressor equipment, the recommended oil to determine the oil, the actual instructions on a considerable part of the recommended oil for the phase out of oil.

7, air compressor equipment online oil is not tested, the deterioration of the oil in use, resulting in air compressor equipment wear and even air compressor equipment accident occurred.

8, the application of new technologies and new oil is not standardized.

Management measures

Lubrication management is an indispensable part of the enterprise air compressor equipment management, occupy a very important position of the air compressor equipment management personnel to understand the lubrication, know how to lubricate, especially on the lubrication of new technology to master. China's lubricants continue to update, should always grasp the application of new lubrication materials, air compressor equipment to develop lubrication management measures.

1, strengthen the organization and management; enterprises must first determine the air compressor equipment management department has a competent engineer responsible for the company's air compressor equipment lubrication management system implementation, to guide the production units to do lubrication management; subordinate units have a unit Full-time engineers responsible for the unit of the air compressor equipment lubrication management.

2, organization and training inspection; by the Ministry of the Ministry of lubrication in charge of the organization of the various units of the air compressor equipment (lubrication) management staff and key positions in the regular training team, through training to understand the lubrication of new technologies to guide the company's lubrication management.

3, banned low-grade oil, with the corresponding oil substitutes, oil to be done when the fuel tank, oil thorough clean up the mouth

4, the establishment of oil inspection system and check the side of the station, the new oil into the factory for inspection and analysis, strict into the factory to avoid unqualified oil into the plant: at the same time do a good job of online air compressor equipment oil, air compressor Equipment, oil regularly sampling, rice to the quality of oil, air compressor equipment to reduce wear and tear, to avoid air compressor equipment accident.

5, the development of lubricating oil plan to report the system, to determine the authority of the unit lubrication administrator. Workshop air compressor equipment supervisor will be the first oil unit reported unit unit lubrication division administrator, by the lubrication administrator to confirm the signature after the report to the supply department and air compressor equipment management department, air compressor equipment management department lubrication director of the oil Plan and report the monthly report to review, do not meet the requirements of the unit for assessment.

6, held a quarterly lubrication management forum, by the various units to participate in the lubrication of managers, technical exchanges and lubrication issues.


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